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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Replacing the master brake cylinder

Replacing the master brake cylinder (Chevrolet Aveo T300)

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You will need: a 22 mm wrench and a special 13 mm wrench for brake pipes, a flat-blade screwdriver.

You will need: a 22 mm wrench and a special 13 mm wrench for brake pipes, a flat-blade screwdriver.


NOTE: The brake pipe mounting nuts are usually very tight. When trying to loosen them with a regular wrench, the edges of the nuts are crushed, so we recommend using special wrenches for brake pipes.


1. Disconnect the wire from the negative terminal of the battery.

1. Disconnect the wire from the negative terminal of the battery.


2. Unscrew the cap of the master brake cylinder reservoir...

2. Unscrew the cap of the master brake cylinder reservoir...


3. ...grasp the edge of the mesh filter with pliers...



3. ...grasp the edge of the mesh filter with pliers...


4. ...remove it from the tank...

4. ...remove it from the tank...


5. ...and pump out the brake fluid from the reservoir, for example, with a large medical syringe. Install the plug to prevent dirt from getting into the master cylinder reservoir.

5. ...and pump out the brake fluid from the reservoir, for example, with a large medical syringe.…


6. Squeeze the clamps of the brake fluid level sensor wiring harness connector...

6. Squeeze the clamps of the brake fluid level sensor wiring harness connector...


7. ...disconnect the connector from the sensor.



7. ...disconnect the connector from the sensor.


8. On a vehicle with a manual transmission, disconnect the hose from the reservoir to the clutch master cylinder.

USEFUL TIP: Immediately after disconnecting the hose from the reservoir, plug its opening without lowering the hose down. There will be some working fluid left in the hose, then after installing the reservoir and connecting the hose to it, there will be no need to bleed air from the clutch release hydraulic drive.


NOTE: On vehicles with automatic transmission, the nipple is plugged.


9. Remove the battery (see "Removal and installation the battery").

9. Remove the battery (see «Removal and installation the battery»).


10. Unscrew the nuts securing the two pipelines to the cylinder...

10. Unscrew the nuts securing the two pipelines to the cylinder...


11. ...and move the pipes to the side.



HELPFUL TIP: Seal the pipes using any available method (for example, by putting protective caps on their ends to release air), to prevent brake fluid from leaking out.


HELPFUL TIP: Seal the pipes using any available method (for example, by putting protective caps on…


12. Unscrew the two nuts securing the master brake cylinder to the vacuum booster...

12. Unscrew the two nuts securing the master brake cylinder to the vacuum booster...


13. ... remove the nuts from the brake booster mounting bolts...

13. ... remove the nuts from the brake booster mounting bolts...


14. ...then remove the master brake cylinder assembly with the reservoir.



14. ...then remove the master brake cylinder assembly with the reservoir.


15. If the new master cylinder does not have a reservoir or it is necessary to replace the rubber connecting bushings of the reservoir, remove the reservoir by pressing out the pin of its fastening and removing its pipes from the connecting bushings (see "Replacing the brake master cylinder reservoir").

15. If the new master cylinder does not have a reservoir or it is necessary to replace the rubber…


16. If during operation a leak of brake fluid was observed through the connecting bushings, remove the bushings from the holes in the cylinder body.

WARNING: Do not reuse coupling bushings, replace with new ones.


WARNING: Do not reuse coupling bushings, replace with new ones.


17. Remove the rubber sealing ring from the master cylinder housing.



17. Remove the rubber sealing ring from the master cylinder housing.


CAUTION: Replace the master cylinder O-ring with a new one each time the connection is disassembled.


CAUTION: Replace the master cylinder O-ring with a new one each time the connection is disassembled.


18. If during operation the brake fluid level sensor fails, to replace it, press the lock...

18. If during operation the brake fluid level sensor fails, to replace it, press the lock...


19. ...and remove the sensor from the tank.

20. Install the brake master cylinder and all removed parts in the reverse order of removal, fill with brake fluid and bleed the system, see. "Bleeding the hydraulic brake system").

[The original article is on the website CHEVYMAN.ru]

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Aveo T300: Brake system
Next articles

Replacing the brake master cylinder reservoir
Replacing brake fluid in the hydraulic brake drive
Bleeding the hydraulic brake system
Checking the parking brake
Checking the operation of the brake booster
Replacing the brake booster
Replacing the vacuum pump
Replacing brake hoses
Replacing brake pipes
Removal and installation the brake pedal


See similar articles on the topic of Chevrolet cars:
General description and operation of the brake master cylinder Chevrolet Captiva 1 (2006-2018)
Replacing the master brake cylinder reservoir Chevrolet Cruze 1 (2008-2016)
Removal the master brake cylinder Chevrolet Lacetti 1 (2002-2009)
Removal the master brake cylinder Chevrolet Lanos T150 (2002-2009)
Brake master cylinder Chevrolet Niva 1 (2002-2016)
Filling the master brake cylinder reservoir Chevrolet Tahoe 2 and 3 (2000-2014)
Removal, overhaul and installation of the master brake cylinder Chevrolet Lumina 1 (1989-1994)
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