Vehicle Reference Data and Tightening Torques (Chevrolet Orlando 1)

Recommended engine oil	SAE 5W-30* dexos 2 standard**
Volume of engine oil in the lubrication system, l	4,5
Spark plugs/gap, mm	ZFR6U-11 (NGK)/1,1
Recommended coolant	Long Life Antifreeze LLC (Dex-cool) silicate free
Cooling system volume, l	5,6
Recommended transmission oil for manual transmission	SAE 75W-85, API GL-4
Volume of transmission oil in manual transmission, l	1,8
Recommended automatic transmission fluid	DEXRON VI
Total volume of liquid, l	8,0-8,5
Volume of drained fluid during replacement, l	4,0-6,0
Recommended brake fluid, l	only DOT-4
Fuel tank capacity, l	64

* The table shows the optimal viscosity of engine oil. In regions where the minimum ambient temperature falls below -25°C, oil with a viscosity of SAE 0W-30 should be used. It is also permissible to use oil with a viscosity of 5W-40 up to -25°C and 0W-40 below -25°C. When choosing engine oil, make sure that it complies with the dexos 2 standard (the presence of appropriate markings on the packaging). The manufacturer prohibits the use of other oil in the engine.

** If dexos 2 engine oil is not available, it is permissible to add no more than one litre of ACEA AZ/B4 or AZ/ VZ oil of the appropriate viscosity.

Tightening torques for threaded connections

Name of parts	Tightening torque, Nm
Engine
Bolts securing the engine oil pan to the engine crankcase	10
Drain plug	14
Plug for measuring the pressure in the lubrication system	15
Engine decorative cover bolts	3
Flywheel mounting bolts
stage I	35
stage II	turn 30°
stage III	turn 15°
Cylinder head mounting bolts
stage I	25
stage II	turn 90°
stage III	turn 90°
stage IV	turn 90°
stage V	turn 45°
Bolts securing the intake manifold to the cylinder head	20
Exhaust manifold to cylinder head mounting bolt	25
Bolts and nut for fastening the right and left support to the body	62
Bolts for fastening the right and left support to the engine bracket
stage I	50
stage II	turn 60°-75°
Bolts for fastening the front support to the gearbox (automatic transmission)	62
Bolts for fastening the front support to the gearbox (manual transmission)	100
Front support to subframe mounting bolts	100
Bolts for fastening the rear support to the gearbox bracket	100
Nuts for bolts securing rear support to subframe	110
Coolant pump mounting bolts	10
Thermostat cover mounting bolts	8
Timing mechanism cover mounting bolts	8
Engine management system
Spark plug	25
Ignition module mounting bolt	8
Absolute pressure sensor in the intake manifold	6
Oxygen concentration sensors (control and diagnostic)	42
Accelerator pedal position sensor	10
Lubrication system pressure sensor	20
Knock sensor mounting bolt	20
Camshaft position sensor mounting bolt	6
Throttle body mounting bolts	8
Crankshaft position sensor mounting bolt	4,5
Transmission
Clutch pressure plate (basket) mounting bolts	15
Clutch slave cylinder mounting bolts	7
Clutch master cylinder mounting nut	18
Front wheel hub nut
stage I	150
stage II	Release at 45°
stage III	250
Filler plug (breather) of manual transmission	35 Nm
Manual transmission inspection hole plug	6
Pallet mounting bolts	50
Automatic transmission drain plug	12
Automatic transmission inspection hole plug	12
Chassis
Wheel mounting nuts	150
Tie bolt for fastening the steering knuckle to the ball joint pin
stage I	30
stage II	turn 60-75°
Front suspension stabilizer bar mounting nuts	65
Front suspension stabilizer bar mounting bolts
stage I	22
stage II	turn 30-45°
Front strut shock absorber rod mounting nut	45
Steering knuckle to front pillar mounting nut
stage I	90
stage II	turn 60-70°
Bolts and nuts for front and rear mounts of silent blocks of front suspension arm
stage I	70
stage II	turn 70-90°
Front wheel hub mounting bolts
stage I	90
stage II	turn 60°
stage III	turn 15°
Nut of the bolt for fastening the silent blocks of the rear suspension beam
stage I	70
stage II	turn 130°
Rear wheel hub mounting bolts
stage I	50
stage II	turn 40°
Rear shock absorber mounting bolts to beam bracket
stage I	150
stage II	turn 60°
Rear shock absorber mounting bolts to the body	100
Steering
Steering wheel mounting bolt	30
Steering column universal joint mounting bolt
stage I	25
stage II	turn 180°-195°
Tie rod end lock nut	60
Steering tie rod end to steering knuckle mounting nut	35
Steering gear mounting nut
stage I	110
stage II	turn 150°-160°
Brake system
Bleed nipple	17
Bolt of the nipple connecting the brake hose to the brake cylinder	40
Connecting the brake hose to the brake pipe	18
Rear Brake Hose Bracket Mounting Bolt	8
Front wheel speed sensor mounting bolt (ABS)	9
Rear wheel speed sensor mounting bolt (ABS)	6
Lower caliper mounting bolt (front and back)	28
Brake master cylinder mounting nuts	50
Brake master cylinder reservoir mounting bolt	2,5
Brake caliper guide pins	28
Electrical equipment
Starter mounting bolt and stud	25
Nuts for the wires that go to the starter and its mounting stud	12,5
Generator mounting bolts:	35
Generator Wiring Harness Nut	7
Body
Trunk lid lock mounting bolts	9
Front door lock mounting bolts	10
Front wiper arm mounting nuts	24,5
Rear wiper arm mounting nut	10
Nuts for fastening the bonnet hinges to the body and to the bonnet	22
Bolts securing the tailgate hinges to the door	22
Nut securing the tailgate hinges to the body	25
Bolts for fixing the hinge to the door	25
Bolts for fastening the door opening limiter to the body	22
Bolts for fastening the front wiper motor-reducer to the bracket	10
Bolts securing the front windshield wiper mechanism to the body	10
Front wiper trapezoid lever mounting nut to gear motor shaft	10
Bolts securing the rear wiper motor-reducer to the rear door panel	8
Door lock mounting screw	10
Screw for fixing the inner part of the door handle	2,5
Side door retainer mounting bolt	25
Trunk lid retainer mounting bolt	22
Side rear view mirror mounting bolts	9

Approximate tightening torques for standard threaded connections

Thread designation	Thread pitch, mm	Tightening torque, Nm	Thread designation	Thread pitch, mm	Tightening torque, Nm
M6	1	6-8	M12	1,75	55-60
M8	1,25	14-18	M14	2	80-100
M10	1,5	30-35	M16	2	110-140

Wheel alignment angles of a car

	Front wheels	Rear wheels
Convergence	0,07°±0,20°	0,0°±0,40°*
Collapse	-0,30°±0,75°*	-1,4°±0,50°*
Longitudinal angle of inclination of the steering knuckle axis (caster)	4,35°±0,75°*	-