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Orlando 1 (2010-2018) Trailblazer 1 (2001-2008, petrol) Lumina 1 (1989-1994)
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  • Preparing the car for maintenance and repair

Preparing the car for maintenance and repair (Chevrolet Orlando 1)

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Before carrying out maintenance and repairs on a vehicle, several preparatory operations must be carried out. Preparatory operations are not complicated, but your safety, the time spent on repairs and maintenance, and the quality of work depend on them.

1. Car wash. If possible, it is advisable to wash the outside of the car before starting work. Moreover, if the work is to be done in the engine compartment, it must also be washed, and in the case of suspension repairs, the car must be washed from underneath.

Warning! When washing the engine compartment, water should not get on the pads, sensors and actuators of the fuel injection system, as well as the generator and starter.


In any case, washing the engine compartment must be done with the mandatory disconnection of the wire from the negative terminal of the battery.

After washing, the above parts and units must be thoroughly dried by blowing with a stream of compressed air.

It is better to perform this operation at a non-automatic car wash. Here the car will be washed by hand, after first treating the outer surface of the body and the engine compartment with special cleaning compounds, removing dirt from the wheel arches and the underbody with a high-pressure water jet, followed by drying.

2. Installation of the vehicle.

a) placing the vehicle on a level horizontal surface. This could be a garage with a concrete floor or other solid and level surface, a horizontal area with a hard surface indoors or outdoors (asphalt, concrete, wood flooring). A hard and even surface allows, if necessary, to lift any part of the car with a jack and securely install it on a stand (see below p.3).



To perform work without hanging the wheels, it is enough:
  • turn off the ignition;
  • secure the vehicle against spontaneous movement using the parking brake. If the parking brake is faulty, or before repairing the brake system, use wheel chocks to secure the vehicle;

secure the vehicle against spontaneous movement using the parking brake. If the parking brake is…


Warning!
  • The gear should only be left engaged if the engine does not need to be started or the crankshaft cranked during operation. In any case, before starting the engine, press the clutch pedal all the way down and make sure that the gear shift lever is in neutral.
  • Do not leave the ignition key in the car, as the security system installed on the car (signaling) may spontaneously switch to security mode and block the door locks. If there is a need to leave the key in the ignition during work, first lower the window of one of the doors.


b) placing the vehicle on an inspection ditch or overpass. If some of the repair work has to be done from underneath the vehicle, then in many cases the ideal place to work is (from those available to a private car owner) there will be a garage with an inspection ditch 1. Before driving into such a garage, the ditch should be covered with wooden or steel shields capable of supporting a car. The remaining recommendations are the same as when installing the car on a flat horizontal surface (see above).



Some garage cooperatives have a repair overpass on their territory, welded from metal structures. Installing a jack or stands under a car on such a ramp is usually impossible without a special flooring made of boards. It is better to enter the overpass under the supervision of an assistant;

c) parking the vehicle on a slope or uneven ground. The need for this may arise when a car malfunction has to be repaired on the road and there is no possibility to find a more suitable place for repair (see points 2, a and 2, b). Do not repair your vehicle on grass, loose gravel, sandy soil or rocks (for example, it is very difficult to find a nut that has fallen into thick grass). It is better to try to tow or roll the car to another location. Loose soil should also be avoided, especially if a jack and stands are to be used. If a forced stop occurs on a slope, it is better to try to roll the car down the slope, otherwise it is necessary to place wheel chocks under the wheels, and it is advisable to place several chocks under different wheels on the slope side. Otherwise, follow the same recommendations as when installing the car on a level surface (see above).

3. Raising the car on jacks and stands. This operation must be performed on a flat, horizontal surface with a hard surface. When working on soft or uneven ground, place strong flooring of at least 30 x 30 cm under the jack and all supports. Thick boards are suitable for making flooring.

Warning! The trolley jack must only be used on a solid surface, and the jack rollers must remain mobile.




Jacking up a vehicle parked on a slope is only permitted to replace a faulty wheel, provided that the vehicle is securely secured against spontaneous movement.

Before jacking up the vehicle, remove all passengers. Do not enter or load a vehicle while it is on a jack.

Before performing repairs on a vehicle with a wheel suspended (or wheels) be sure to install reliable supports under the body's power elements.

It should be taken into account that in hot weather, the asphalt heated by the sun becomes soft, it is pressed by the supports of the stands and the base of the jack, as a result of which the car installed on them may fall.

To lift a car with a jack, you need to:
  • follow all recommendations p. 2 (see above);
  • install wheel chocks under the wheel located diagonally on the opposite side of the vehicle from the wheel being lifted;
  • install a standard jack under the threshold; special places are indicated by recesses on the lower edge of the threshold;

install a standard jack under the threshold; special places are indicated by recesses on the lower…

  • raise the car by turning the jack handle (for many jobs it is enough for the wheel to just come off the base surface);
  • install under the body's power elements (under the threshold, side member or cross member of the body) stand. Lower the vehicle onto the jack stand by turning the jack handle.

install under the body's power elements (under the threshold, side member or cross member of the…


The rest of the car's wheels can be hung up in the same way.



4. Cleaning threaded connections. During long-term use of a vehicle, threaded connections tend to "stick" due to corrosion and become covered with a layer of rust. This is especially true for suspension parts, transmission, external elements of the braking system and steering. Therefore, before repair, all disassembled threaded and fastening connections should be cleaned with a wire brush and treated with penetrating lubricant in an aerosol can or, in extreme cases, moistened with kerosene. It is better to do such work in advance (in a few hours or days), so that the lubricant has time to penetrate into the joint.

5. Disconnecting the battery from the vehicle's electrical network.

The need for such an operation may arise:
  • when repairing electrical equipment that is constantly energized both when the ignition is turned on and off (generator, starter, ignition lock, engine control system, etc. p.);
  • when performing any repairs if there is a high probability of a short circuit in the electrical equipment circuit;
  • when parking a car for a long period (for example, in winter);
  • when the battery discharges quickly while the vehicle is parked due to a large current leak through the electrical circuits (until the fault is corrected);
  • when servicing the battery and in some other cases.

Warning!
  • Disconnect the battery only when necessary, as this will clear the fault codes and all settings generated by the engine management system from the ECU memory (which makes it difficult to check this system using diagnostic equipment at a service station).
  • When removing the battery, always disconnect the negative terminal cable first, and when reconnecting the battery, always connect the positive terminal cable first.
  • Never disconnect the battery while the engine is running. The resulting voltage surges will damage electronic equipment.
  • If the vehicle is equipped with an alarm system and central locking, never leave the ignition key inside the vehicle when disconnecting the battery. In some security systems, the car doors may lock spontaneously when the battery is connected.


To disconnect the battery from the vehicle's electrical system, simply do the following:


  • turn off the ignition;
  • using a 10 mm wrench, loosen the nut securing the wire terminal on the negative terminal of the battery;

using a 10 mm wrench, loosen the nut securing the wire terminal on the negative terminal of the…

  • remove the terminal from the negative terminal of the battery and move it to the side so that it does not touch the terminal.

remove the terminal from the negative terminal of the battery and move it to the side so that it…


We connect the wire terminal to the negative terminal of the battery in the reverse order.

Warning: Before connecting the battery, make sure the ignition is off.


6. Protection of the car body. When performing work in the engine compartment, the painted surfaces of the front fenders and bumper are very often damaged. To avoid this, it is better to cover the fenders and the front of the car with special covers (sold in auto parts stores).

Warning! When performing any operations in the engine compartment with the engine running, be careful: the electric cooling fan may turn on at any time and cause injury.


For details, visit the website: «CHEVYMAN.RU»

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Orlando 1: Maintenance
Next articles

Maintenance plan
Replacing the coolant
Checking the density of the coolant
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Seasonal maintenance
Periodic maintenance
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Orlando 1 (2010-2018) 
  • General information
  • Introduction to manual
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine repair
  • Fuel and control system
  • Cooling and lubrication system
  • Ignition system
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Windscreen wipers
  • Power devices
  • Electrical diagrams

 

Trailblazer 1 (2001-2008) 
  • General information
  • User manual
  • Troubleshooting
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling and heating
  • Fuel and exhaust system
  • Engine electrical equipment
  • Engine control
  • Transmission
  • Automatic gearbox
  • Transfer case
  • Drive shafts and cardan
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

Lumina 1 (1989-1994) 
  • General information
  • Maintenance
  • Power unit
  • Engine 3.1L V6
  • Engine 3.8L V6
  • Engine overhaul
  • Cooling system
  • Power and exhaust system
  • Fuel injection
  • Engine electrical equipment
  • Reduced exhaust gas toxicity
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Heating and air conditioning
  • Repair of body elements
  • Doors, covers and windows
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

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