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Orlando 1 (2010-2018) Trailblazer 1 (2001-2008, petrol) Lumina 1 (1989-1994)
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  • Orlando 1
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  • Ignition system
  • Spark plugs

Spark plugs (Chevrolet Orlando 1)

            0

In most cases, interruptions in the operation of the ignition system are associated with a malfunction of one or more spark plugs. Spark plugs in a car are consumables and must be replaced regularly according to the maintenance schedule. The spark plugs recommended by the vehicle manufacturer are listed in the table.

Reference data



Spark plug number according to GM catalog96 476 119
Type of candle (manufacturer)ZFR6U-11 (NGK)
Spark plug electrode gap, mm1,1
Spark plug threadM14x1.25
Size of hexagonal part of the body, mm16
Spark plug tightening torque, Nm25

The spark plugs are installed on top of the cylinder head under the ignition coils.

Spark plug: 1 - central electrode; 2 - insulator; 3 - metal sealing ring; 4 - spark plug marking is…

Spark plug: 1 - central electrode; 2 - insulator; 3 - metal sealing ring; 4 - spark plug marking is applied to the insulator; 5 - connecting tip; 6 — spark plug housing


The upper part of the spark plug housing is hexagonal, for a 16 mm wrench. To remove the spark plug from the spark plug well, a special socket wrench is required, inside which a rubber coupling is installed (it allows the key to hold the candle).

The service life of spark plugs can be significantly reduced if the vehicle is filled with low-quality gasoline containing too many additives that increase the octane number of the fuel. These additives, deposited on the electrodes and insulator, impair heat dissipation and cause interruptions in spark formation. Misfiring in cylinders can lead to failure of expensive engine components (oxygen concentration sensors, catalytic converter).



During the operation of the vehicle, there is no need to check the condition of the spark plugs (at least as a preventative measure). The vehicle manufacturer recommends replacing them regularly in accordance with the maintenance schedule. However, to determine the causes of engine malfunctions, sometimes it is necessary to remove the spark plugs and check their condition. Reasons for early replacement of the spark plug will be:
  • damage to both the internal and external parts of the insulator:
  • rounding of the central electrode;
  • increase in gap over 1.1 mm.

Checking, cleaning and replacing spark plugs



To complete the job, you will need a 16 mm spark plug wrench and a set of round feeler gauges.

1. We prepare the car for maintenance and repair.

2. Remove the ignition module.

3. Blow out the spark plug wells with compressed air from a compressor or foot pump.

4. Using a 16 mm spark plug wrench, unscrew the ignition plug.

4. Using a 16 mm spark plug wrench, unscrew the ignition plug.


5. Using a wrench, remove the spark plug from the spark plug well.

5. Using a wrench, remove the spark plug from the spark plug well.


6. Inspect the electrodes and insulator of the spark plug.



Comment.
  • The appearance of the spark plug can be used to assess the technical condition of the engine and its systems. In a serviceable engine, the spark plug insulator should have a grey or brownish coating.
  • The appearance of the spark plug can be used to assess the technical condition of the engine and…
  • Red or rusty plaque is caused by operating the vehicle on gasoline with a high content of additives.
  • Red or rusty plaque is caused by operating the vehicle on gasoline with a high content of additives.
  • Black oily deposits may be caused by oil entering the combustion chamber. A similar defect will occur with a spark plug if it is "colder" than recommended.
  • Black oily deposits may be caused by oil entering the combustion chamber. A similar defect will…
  • If the spark plug is "hotter" than recommended, the electrodes may burn out. Similar spark plug failures can be caused by a faulty cooling system or ignition system.
  • If the spark plug is «hotter» than recommended, the electrodes may burn out. Similar spark plug…
  • Large deposits on the spark plug may be caused by poor quality gasoline or oil.


7. If there are deposits on the electrodes and insulator, remove them with a stiff non-metallic brush, after soaking them in gasoline or a special solvent for cleaning spark plugs. It is allowed to use a sandblasting machine, but not more than for 20 seconds



Warning! To avoid damaging the threads in the cylinder head, the spark plug should be tightened by hand first, and then tightened by inserting the handle into the wrench extension.


8. Screw the spark plug into the cylinder head and tighten to a torque of 25 Nm.

9. Install the remaining parts in reverse order.

(The original article is on the website: chevyman.ru)

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Orlando 1: Ignition system
Next articles

Ignition module — testing and replacement
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Ignition system — design description


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Orlando 1 (2010-2018) 
  • General information
  • Introduction to manual
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  • Maintenance
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  • Power unit
  • Engine repair
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  • Cooling and lubrication system
  • Ignition system
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
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  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
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  • Electrical equipment
  • Equipment and devices
  • Windscreen wipers
  • Power devices
  • Electrical diagrams

 

Trailblazer 1 (2001-2008) 
  • General information
  • User manual
  • Troubleshooting
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling and heating
  • Fuel and exhaust system
  • Engine electrical equipment
  • Engine control
  • Transmission
  • Automatic gearbox
  • Transfer case
  • Drive shafts and cardan
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

Lumina 1 (1989-1994) 
  • General information
  • Maintenance
  • Power unit
  • Engine 3.1L V6
  • Engine 3.8L V6
  • Engine overhaul
  • Cooling system
  • Power and exhaust system
  • Fuel injection
  • Engine electrical equipment
  • Reduced exhaust gas toxicity
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Heating and air conditioning
  • Repair of body elements
  • Doors, covers and windows
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

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